
HR Moulded Foam
The PLUSOL-F-201 and PLUSNATE-F-200 series represent Pluskim's advanced generation of high-strength, flexible polyurethane foam systems
What is HR Moulded Foam
The PLUSOL-F-201 and PLUSNATE-F-200 series represent Pluskim's advanced generation of high-strength, flexible polyurethane foam systems.
Developed with precision and formulated using MDI-based technology, these two-component High Resilience (HR) molded polyurethane systems offer superior mechanical properties compared to conventional block foam products.
Their elevated sag factors, improved compression behavior, and optimized hysteresis curves position HR foams as a premium choice for applications that demand both comfort and durability.
Data sheet and sample
The technical data sheet and safety data sheet for this system are shared on request.
Developed with precision and formulated using MDI-based technology, these two-component High Resilience (HR) molded polyurethane systems offer superior mechanical properties compared to conventional block foam products.
Their elevated sag factors, improved compression behavior, and optimized hysteresis curves position HR foams as a premium choice for applications that demand both comfort and durability.
What it delivers
Aesthetic surface quality, achieved through uniform cell structure that
improves visual appearance and tactile feel.
HR Molded Foam (Flexible) Polyurethane Systems
Thanks to their unique polymer structure, HR foams provide enhanced energy absorption, long-term elasticity, and excellent recovery characteristics—qualities essential for seating systems, ergonomic components, and comfort-focused industrial applications.
As industries increasingly prioritize user comfort, longevity, and performance reliability, HR molded foams have become a preferred material solution across multiple sectors.
Key Features of HR Molded Polyurethane Foams
HR molded polyurethane foams offer superior resilience, durability, and comfort through enhanced elasticity and optimized cell structure. They provide excellent energy absorption, long-term shape retention, and customizable hardness levels, making them ideal for seating, automotive, ergonomic, and high-performance comfort applications.
HR polyurethane foams are engineered to withstand continuous mechanical stress without permanent deformation. Their robust cell structure maintains stability across repeated load cycles, ensuring performance longevity even under intensive daily use.
Due to their enhanced energy absorption profile and elastic response, HR foams deliver a higher level of comfort compared to traditional foams. This makes them ideal for seating products where pressure distribution, ergonomic support, and tactile softness are essential.
Both the PLUSOL-F-201 and PLUSNATE-F-200 series can be formulated in a wide range of hardness values. This adjustability allows manufacturers to create products tailored to specific comfort, design, and application requirements.
Technical Details
These systems feature adjustable formulations, controlled reaction profiles, and a pre-polymer approach that enhances processing stability.
With high sag factors and optimized hysteresis curves, HR molded polyurethane foams deliver consistent mechanical performance, efficient production behavior, and long-lasting durability across various applications.
Pluskim's HR foam systems can be tailored to meet various design and performance specifications. Adjustments to viscosity, hardness, reaction profile, and cell structure enable manufacturers to optimize the foam for different industrial scenarios, from automotive seating to high-end furniture applications.
The PLUSOL-F-201 and PLUSNATE-F-200 series are based on a pre-polymer production approach, which ensures better control over reactivity, improved processing consistency, and enhanced foam quality. This method provides a stable and predictable system ideal for mass production and professional molding environments.
Where it is used
High-quality production with reduced raw material consumption, supporting
cost efficiency without compromising performance.
Environmentally friendly production, thanks to energy-efficient cold molding
processes and optimized formulations that minimize waste.
Consistent mechanical performance, ensuring stable production output and
reliable end-product quality.
Improved comfort and resilience, making HR systems ideal for premium
applications in both consumer and industrial markets.





More from Furniture & Foam

Slabstock Foam
Slabstock polyurethane systems can consist of 2 to 8 components, depending on the…

Viscoelastic Foam
Pluskim's viscoelastic polyurethane formulations are specially designed to adapt to the user's…

Rebonded Foam Binder
The PLUSNATE C-500 series represents a range of single-component polyurethane binding systems…
Let us specify the right system for your line
Tell us your application, line type and target density; our technical team will reply with a formulation proposal.